Fuel Injection System

Whole lotta sensors to ensure the fuel is properly injected

Do you ever wonder how the fuel injection system works?

Let me explain it to you…

FuelInject

Components of the Fuel Injection system

The components of the fuel injection system consist of:

  • Numerous sensors
  • Injectors
  • ECU (electronic control unit)
  • Engine check light
  • Fuel

The fuel injection system consists of several different SENSORS located in various locations all around the car. There are sensors to detect air pressure, air temperature, throttle angle, air density, fuel temperature, fuel pressure, oil pressure, coolant temperature, exhaust temperature, crank angle, timing, engine rpm, and speed, to name a few. Every time the car is started, the ECU (electronic control unit) scans all of the sensors to determine their functionality. The ENGINE CHECK LIGHT comes on during this function and goes off if all sensors are OK.

All the sensors work together to determine the amount of time the fuel INJECTORS are open injecting fuel into the intake ports. Normally the fuel injectors are only open for a few milliseconds at a time. These sensors report to the ECU about one hundred times a second. All the various sensors operate within a certain electrical range: Anytime any one of these sensors goes out of this preset range more than three times in one second, the ECU detects this out of range condition and goes into what is called “backup mode”. The ECU then turns on the engine check light on the dash. At the same time the ECU ignores the signal from that sensor and assumes a preprogrammed value at the appropriate time for that sensor. At the same time the ECU records the malfunction into its memory. In backup mode, the car is still drivable at a reduced pace.

As part of the normal service on the car, I look at the blinking frequency of the indicator light on the ECU. If the ECU is blinking, I use the blinking frequency to determine the exact problem sensor. I just replace the defective sensor, reset the ECU and the problem is eliminated. The ECU has the ability to record into its memory several different malfunctions at the same time.

The ECU has a built in function that does not allow the engine to rev beyond the redline on the tachometer.

The ECU also controls the idle rpm at all times. If the engine is cold, the fuel injectors stay open a little longer to allow the engine to fast idle. Fuel injected cars do not have a choke. When the air conditioner or lights are on, the ECU detects the extra load and adjusts the idle accordingly.

On vehicles with automatic transmission, the ECU controls the shift points of the transmission. This allows the engine to take advantage of the best gear ratio under all conditions.

A word about the letters on top of the engine and what they mean. There several ratings that the EPA (Environmental Protection Administration) (Federally mandated), and CARB (California Air Resourses Board) used to classify different types of engines in vehicles. The rating is:

  • LEV-II: Low emissions vehicle.
  • ULEV-II: Ultra low emissions vehicle, fifty percent lower than LEV-II.
  • SULEV-II: Super low emissions vehicle, cleaner than ULEV-II.
  • PZEV: Partial zero emissions vehicle, the same as SULEV but with a near-zero evaporative emissions standard and a 150,000 mile warranty on emissions equipment.  This is the usual rating for a hybrid powered vehicle. If you locked yourself in a garage with the engine running, you wouldn’t die…you’d end up with a headache but you’d still be alive. The exhaust coming out of the tailpipe is cleaner than the air in most major cities.
  • ZEV: Zero emissions vehicle, no tailpipe emissions at all. Electric or other than petroleum fuel.

For car shoppers who are looking to save the environment and also save gas, the ratings are a good way to shop smart.

The use of fuel additives are not necessary, as the use of high quality gasoline is beneficial because they contain detergents that clean the fuel injection system as you drive.

Which fuel should you use?

Do you really need the expensive stuff?

Don’t be gulled by slick oil company marketing ploys about the benefits of premium fuel: few new cars really need it and those that don’t won’t run any better from using it.

There’s no mystery to it. Just take a look at your owner’s manual; it will tell you the manufacturer’s fuel recommendations. There may also be a sticker on the gas cap or even on the instrument cluster under the gas gauge.

Whatever it says, abide by it. You’re only wasting your money by burning premium fuel in a car that doesn’t require it. Higher-octane (91 and up) gas burns more slowly, and will actually give poorer performance when fed to engines that were designed to burn regular 87-octane fuel.

But the reverse isn’t always true. What happens, in fact, if you use regular or even mid-grade gas in a car that really does need premium? If the car in question is a late-model one, nothing that will cause any permanent problems. The computer will adjust the ignition timing and other engine parameters to compensate for the lower-octane juice. You may notice a slight falloff in acceleration, but no engine damage or drivability problems should arise.

But with some older, pre-computer cars (model year 1981 and before) you could have a problem. For example, a Sixties-era cars with a high compression ratio must have premium fuel to avoid deadly engine knock (pre-ignition), which occurs when the gas and air inside the engine’s cylinders ignites before the piston reaches its firing position at “top dead center.” When that happens, the explosion tries to force the piston down when it’s coming up — and that puts enormous strain on engine bearings, connecting rods and the relatively fragile aluminum pistons themselves.

Unless you want to ruin your high-compression engine, premium fuel is an absolute must in such cases. You may even have to add a can of octane boost to each tank in some cases to bring the fuel up to spec. In this case, premium fuel prevents engine knock because it is less volatile and hence burns more slowly than lower grade gas. Thus it is not as susceptible to pre-ignition.

However, even today’s “ultra” premiums come nowhere near the octane level of the leaded premium that was available 30 years ago. In those days, octane ratings of 100 were common; today 94 is the best you can get — and the octane level is raised not by lead but by the addition of “aromatics” that may cause problems in older engines.

Fortunately, very few cars still on the road today have high-compression engines that need such fuel. The handful that remain have usually had their engines rebuilt with lower compression pistons to run on today’s lower-grade gas — and the others can avail themselves of octane boosters readily available at auto parts stores.

You should not buy octane boost, however, for use in an emissions-controlled car with a catalytic converter. Octane boosters may foul the converter and eventually plug it up. Besides, no factory-built produced since the early 1970s needs the stuff anyway. You’re just wasting money and buying the advertising hype.

There is one thing, though, that could cause your late model, regular-fuel car to need a higher grade gas: age. As an engine gets older, carbon buildup on the tops of the pistons effectively increases the compression ratio — which in turn means you may find the car knocks when you use anything but mid- or even premium-grade gas.This is a normal condition and nothing to worry about. Your engine will run great for many miles to come, so long as you feed it the stronger juice. If you wish, there are ways to flush the engine and purge the carbon from the tops of the pistons, but this service is not cheap, and the pistons will eventually get a coating of carbon all over again anyhow. It’s typically cheaper and certainly less hassle just to spring for mid-grade gas.

With this exception, you should stick with the fuel recommendations of the manufacturer and avoid being sucked into the trap of paying extra for something you don’t need.

If for some reason your car still knocks, the ignition timing is probably off or you need a tune-up. Don’t crutch the problem by going up to higher grade gas; have the car looked over by your mechanic to determine what the problem is.

…and that’s the way the fuel injection system works!!

  1. No comments yet.
  1. No trackbacks yet.

8 visitors online now
4 guests, 4 bots, 0 members
Max visitors today: 15 at 05:37 am PDT
This month: 15 at 11-01-2014 05:37 am PDT
This year: 135 at 10-01-2014 06:10 am PDT
All time: 135 at 10-01-2014 06:10 am PDT